Robots are high-tech mechatronics products that are affected by magnetism, electricity, light, vibration, dust, and other factors in the factory production environment. At the same time, robots work continuously for a long time and may generate changes such as heating and wear. Some small problems may lead to major accidents, affecting the entire production. To ensure the good operation status of the robot, it is necessary to conduct daily inspections and maintenance, promptly identify and solve problems.
|
|
|
|
|
1 |
|
|
|
2 |
|
|
|
3 |
|
|
|
4 |
|
|
|
5 |
|
|
|
6 |
|
|
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Please measure the concentration of iron powder in the lubricating oil of the gearbox (iron content Less than or equal to 0.015%) every 5000 hours of operation or every 1 year (<2500 hours of operation for loading and unloading purposes or every six months). When the standard value is exceeded, it is necessary to replace the lubricating oil or gearbox. Please contact our company's service center.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
During maintenance, if more than the necessary amount of lubricating oil flows out of the machine body, please use a lubricating oil gun to replenish the outflow part. At this point, the nozzle diameter of the lubricating oil gun used should be φ Below 8mm. When the amount of lubricating oil replenished is greater than the outflow, it may lead to lubricating oil leakage or poor trajectory during robot operation, and attention should be paid.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
① According to the service life of the reducer provided by the reducer manufacturer, the design life of each shaft harmonic reducer is 15000h.
② The harmonic reducer is a high-precision component that has extreme stress. Excessive pushing, pulling, and unreasonable collision can cause damage to the internal structure of the reducer, resulting in reduced accuracy or abnormal noise. In severe cases, it can cause the flexible wheel of the reducer to break and the reducer to be scrapped.
⑤ After installing the cam, please confirm that the engagement between the flexible wheel and the rigid wheel is 180 degrees symmetrical (Figure A). If it deviates to one side (Figure B), it will cause vibration and quickly damage the flexible wheel.
⑥ After installation, please run at low speed (1000 rpm) first. If there is any abnormal vibration or noise, please stop and contact our company in a timely manner to avoid damage to the gearbox due to incorrect installation.
